Aggregate Structure

Reusable aggregates requiring no binding agent

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    Project update October 2015 – Aggregate Structure: Reusable aggregates requiring no binding agent, Stuttgart, Germany

    The entire structure was constructed without formwork in a few hours, and reconstructed multiple times during the exhibition period. (Image © ICD Stuttgart)

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    Project update October 2015 – Aggregate Structure: Reusable aggregates requiring no binding agent, Stuttgart, Germany

    Two or three variations of a geometric granule type based on a single parametric model were used in construction to accommodate different structural requirements. (Image © ICD Stuttgart)

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    Project update October 2015 – Aggregate Structure: Reusable aggregates requiring no binding agent, Stuttgart, Germany

    To build the towers that form the pavilion, the team programmed a cable robot to drop small clusters of the granules in specific areas based on their research into possible construction and grading techniques. (Image © ICD Stuttgart)

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    Project update October 2015 – Aggregate Structure: Reusable aggregates requiring no binding agent, Stuttgart, Germany

    The cable robot was custom-designed as a large-scale robotic system that can be adjusted according to site conditions and dimensions, with a maximum range of 30 meters. (Image © ICD Stuttgart)

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    Project update October 2015 – Aggregate Structure: Reusable aggregates requiring no binding agent, Stuttgart, Germany

    The Institute for Computational Design (ICD) Aggregate Pavilion 2015 is made from stacked spiky particles positioned by a robot. (Image © ICD Stuttgart)

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    Project entry 2014 Europe – Aggregate Structure: Reusable aggregates requiring no binding agent, Stuttgart, Germany

    An aggregate vault is made from a large number of designed particles, solidifying merely by frictional contact. The interlocking granules are poured over a formwork made of snow, ice, sand or a fluid designed aggregate. The load-bearing structure then makes up only 10-20% of the entire construction volume. Both structure and formwork are fully recyclable. The construction process itself is very rapid as the aggregate instantly stabilizes. (Image © ICD Stuttgart)

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    Project entry 2014 Europe – Aggregate Structure: Reusable aggregates requiring no binding agent, Stuttgart, Germany

    Designed granulates - geometric types. (Image © ICD Stuttgart)

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    Project entry 2014 Europe – Aggregate Structure: Reusable aggregates requiring no binding agent, Stuttgart, Germany

    Construction process designed granulates and ice formwork. (Image © ICD Stuttgart)

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    Project entry 2014 Europe – Aggregate Structure: Reusable aggregates requiring no binding agent, Stuttgart, Germany

    Robotic pouring of designed granulates. (Image © ICD Stuttgart)

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    Project entry 2014 Europe – Aggregate Structure: Reusable aggregates requiring no binding agent, Stuttgart, Germany

    Spatial configuration of aggregates. (Image © ICD Stuttgart)

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    Holcim Awards 2014 Europe ceremony, Moscow, Russia

    Holcim Awards 2014 Europe ceremony, Moscow, Russia

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    Holcim Awards 2014 Europe ceremony, Moscow, Russia

    Harry Gugger, Member of the Board of the Holcim Foundation, Switzerland (left) with Karola Dierichs, University of Stuttgart, Institute for Computational Design, Germany, winner of the Holcim Awards Acknowledgement prize for “Aggregate Structure: Reusable aggregates requiring no binding agent, Stuttgart, Germany”.

  • Awards Acknowledgement prize 2014–2015 Europe

Aggregates are ubiquitous in the concrete production industry, yet are rarely deployed in an unbound form. This materials research project examines aggregate architectures made from designed injection-molded granulates which self-solidify. This pilot project for a ground-breaking construction method uses the potential of loose, designed granulates that can interlock and consequently require no additional binding agent; fully recyclable and adaptable to almost any site constraints. 

By Karola Dierichs, Achim Menges - University of Stuttgart, Institute for Computational Design, Stuttgart, Germany

Ideas: Circular Materials & Building Components

Aggregates are ubiquitous in the concrete production industry, yet are rarely deployed in an unbound form. This materials research project examines aggregate architectures made from designed injection-molded granulates which self-solidify.

This pilot project for a ground-breaking construction method uses the potential of loose, designed granulates that can interlock and consequently require no additional binding agent; fully recyclable and adaptable to almost any site constraints. 

Aggregate Structure

Project authors

  • Holcim Awards 2014 Europe ceremony, Moscow, Russia
    Karola Dierichs

    University of Stuttgart, Institute for Computational Design

    Germany

  • Project entry 2014 Europe – Aggregate Structure: Reusable aggregates requiring no binding …
    Achim Menges

    University of Stuttgart, Institute for Computational Design

    Germany

Project updates